DIY Mud Room Built-In

One of Jeremy's coaching buddies contacted us over the holiday break to see if we could do a project as a Christmas present for his wife. We texted back and forth discussing the details and ideas for transforming an old desk and bookshelf built-in area into a more useful Mud Room style built-in for their family of five. Something with bead board detail, hooks for backpacks and coats, space for shoes, some closed cabinets for storage and open cubby holes for exciting challenge for the designer in me and the builder in my husband! And a chance to create something special for a couple that we are blessed to call friends. Absolutely! We were in!

We took measurements and purchased supplies and on December 23rd while they were out of town we got up at 6am, grabbed our coffee and hit the road.

First. Demolition.
TIP: If it can be saved and re-used then take the time to remove it carefully. It's worth it. We saved several original trim pieces to use again on the new built-in. All we had to do was a little sanding and painting then trim if necessary and re-attach where we needed it.
 Look at that handsome guy hard at work.
 Sure wish we could have saved this bookshelf piece but it was built so tightly into the space we would have had to remove the door frame that you see over on the left to slide it out and we didn't want to risk damaging their walls. :(  Had to take it out in pieces and it didn't come apart nicely. So sad.
 A fresh empty space to build in.....
 All the sad bookshelf pieces.

IMPORTANT TIP: Working as a team we had an assembly line method going that made work much more efficient. Jeremy did the measurements (checking twice) and cutting. Then I would do any necessary sanding (with an electric sander), wipe clean, and prime all of the bead board, trim, and wood sections in the order that we were going to install them.
Priming: I use a good quality smooth foam roller doing thin layers of paint. The thin coat dried quickly and I was able to do a second coat on everything before it was installed.
 We were fortunate to have gorgeous weather so we had work stations set up in the garage and front yard/driveway areas.

*TIP: We did the cutting and sanding all outside and the painting in the garage. Didn't want any sawdust getting into my pretty paint job. ;)
TIP: Always elevate the pieces you are painting. I used saw horses, and cardboard boxes or scrap pieces of wood to lift the boards up off of the ground that way I could easily paint around all of the sides and edges without any paint puddling or stuff getting stuck to the surface it was sitting on. Run you paintbrush (when it doesn't really have much paint left on it) around and under the edges of the boards to catch and clean up any drips or runny paint.

 This is my favorite little electric sander. I think it's important, even if you think the wood you are using is "fine" to go ahead and give it an even sanding on the top and all around the edges. It really does make a noticeable improvement in how the finished paint or stain job looks and feels.

Then we get to installation.

Note: for those who want to know, we used 3/4" plywood on this project.

First, putting up a new top cabinet that will have two doors on the front. Here you can see my handyman hubs adding some extra nails into the support brace at the back of the cabinet. Now, you need to know that he has already screwed the support into studs so that it will be sturdy and not fall off the wall but my husband doesn't do a job half way. No sir. He builds things to last, and if you ever want to take this thing out it's going to require some serious demolition, because every piece is put into place like a jigsaw puzzle and is both glued and nailed or screwed, or all three! After that we must wood putty any holes, sand it smooth and touch up with caulk and paint. Oh yes. Is there any other way? Nope, not on this work team.

TIP: Measuring and double-checking measurements is super important!

I'm so glad that my husband is a stickler on this. I'm such a free spirit that in most areas of my creativity I estimate, guesstimate, go with my gut, or make it up....but not on these jobs. If it requires 12 and 5/8" then it needs to be exactly that not my guesstimation of around 12 and 1/2" or so "ish", you know what I mean.

In this next pic you can see we were working from top of the project down. There is another support board under the cabinetry and then the bead board below all the way to the floor. Bead board will also be installed on part of the side walls with finishing trim work.....but that gets added after the bench is in place.

For the upper cubby holes, I drew a simple curve detail that we will match on each of these boards. They will create the dividers. Since the upper cabinetry is deeper than the cubby holes the curve creates some interest in the transition from the top of the cubby opening down to the more shallow shelf space at the bottom. You will be able to see this better in later pictures after it is put together.

Using the router to create the finished edges of the two doors that we will install on the upper cabinet.

Working on getting the dividers spaced evenly and installed for three openings under the bench seat.

Now you can see in this next photo that the cubby sections have been added with their curved detail dividers. The bottom cubby sections under the bench seat are also complete with trim detail around the bottom of each to add stability and a nice finished look.
 At this point, precise measurements must be taken to cut the bead board pieces for the right and left sides of the wall area.
  Once it is nailed into place, some of the original trim that was removed during demo was trimmed to size and re-installed.

Adding hinges and knobs and installing cabinet doors.

 TIP: We added another support board across the back of the bead board, securely screwed into wall studs before putting up these beautiful large hooks. This way, we were able to screw the hooks directly into the support board and now the kids can hang their backpacks and coats without worrying that the weight of all those school books might yank the hook off the wall. ;)
  Work went smoothly and pretty quickly through the day.  Stopped for a sack lunch sandwich while paint was drying and then kept going....geez, my man is a slave driver, lol. By 1:30 am December 24th we touched up the last of each piece of wood and decorative trim work with a third or fourth coat of paint. Caulked every corner and edge of the entire piece and cleaned up our mess to load our truck and head back home. (BTW: no traffic jams to fuss with in DFW that time of night, so that was cool.)

 A closer look:

 We were pleased with the end results and so happy to hear that our friends were too when they arrived back home on Christmas Day to see it.

I hope you found something useful or inspirational in this tutorial and the tips provided. I know it didn't include exact measurements, but that is because it was made to fit a particular space and the measurements probably wouldn't be that useful to anyone I'm the one writing the blog and I'm the guesstimate kind of gal. If you need any measurements you'll have to take that up with the hubs. Thanks!